재료 밀도화

재료 고밀도화는 많은 제조 및 재료 가공 애플리케이션에서 중요한 프로세스입니다. 고압 기술을 사용하면 금속, 세라믹, 복합재와 같은 재료를 더 높은 밀도로 압축하여 기계적 특성과 성능을 향상시킬 수 있습니다.

재료 고밀도화의 이점

소재 고밀도화를 통해 기업은 더 높은 성능과 내구성을 갖춘 소재와 부품을 만들 수 있습니다. 퀸터스 테크놀로지스의 고압은 생산성을 향상시키고 고품질 제품을 만들고자 하는 기업에게 선도적인 솔루션을 제공합니다.

향상된 재료 속성

재료 치밀화는 재료의 강도, 내구성 및 내마모성을 개선하여 더 다양한 응용 분야에 더 적합하게 만들 수 있습니다.

재료 낭비 감소

제조업체는 소재를 고밀도화함으로써 원하는 특성을 동일하게 구현하는 데 더 적은 소재를 사용하여 소재 낭비와 전체 생산 비용을 줄일 수 있습니다.

생산 효율성 향상

재료 고밀도화는 가공, 용접 또는 접합과 같은 2차 가공 단계의 필요성을 줄여 생산 효율성을 높이고 궁극적으로 시간과 비용을 절감할 수 있습니다.

지속 가능성 향상

고밀도화는 재료 사용량을 줄이고 재료 특성을 개선함으로써 제조 공정이 환경에 미치는 영향을 줄여 지속 가능성을 높일 수 있습니다.

제품 카테고리

대부분 사용 중입니다

서비스 제공업체
항공 우주
가전제품
의료용 임플란트 및 공구
방위
우주
자동차
서비스 제공업체
항공 우주
가전제품
의료용 임플란트 및 공구
방위
우주
자동차

고객 지원 방법

White paper
정형외과 임플란트를 위한 열간 등방성 프레싱
고객 사례
알버트 표면 기술과 그들의 가장 큰 도전 과제에 대해 들어보세요.
고객 사례
Pres-X가 열간 등방성 프레스 및 적층 제조로 이끈 이유 알아보기
White paper
정형외과 임플란트를 위한 열간 등방성 프레싱
고객 사례
알버트 표면 기술과 그들의 가장 큰 도전 과제에 대해 들어보세요.
고객 사례
Pres-X가 열간 등방성 프레스 및 적층 제조로 이끈 이유 알아보기

사용 후기

“Quintus is the global leader in HIP technology. We visited their factory a few years ago and were impressed with the company’s professional team, customer center, and production lines. Accurate, well controlled, and user friendly—the Quintus press meets all the above requirements.”
T.A.G. Medical Products
“When we decided to enter the HIP market, we knew we needed a partner. Quintus worked with us on a business plan and offered a full turnkey solution to bring this capacity to market. Having Quintus as a partner carried a lot of weight with our clients. The reputation as a global leader in high-pressure solutions gave our customers confidence.

Combining the HIP and heat treat cycle shortens overall time at temperature and improves lead time. Anything we can do to get product in and out faster is well received.”
Stack Metallurgical Group
“We’ve gained so much from the Quintus Care program. The expertise of your team has been instrumental in our learning. Their responsiveness and professionalism have made the entire experience positive and productive from the beginning.”
Sr. Additive Quality Engineer, Paragon Medical - Additive Manufacturing, USA
“Acquiring the Quintus HIP allows Fraunhofer IFAM researchers to strengthen their technological expertise in the field of pressure-supported heat treatment of the Branch Lab. The new system is not only used for R&D projects but is also available as a service for carrying out predefined HIP cycles.”
Dr. Thomas Weißgärber
Director of the Branch Lab, Fraunhofer Institute, Germany
“Quintus listened carefully to our requirements and helped us to refine them into a solution that will serve our manufacturing process now and well into the future. Most importantly it was delivered and installed on time and without issues, allowing us to begin production on schedule.”
Wolfgang Köck
Managing Director, Plansee Metall GmbH, Austria
“The rapid cooling capabilities of the QIH 122 have enabled us to partner with customers to do cutting-edge research into material properties of additively manufactured and cast products.

Historically, one of the biggest hurdles to getting into HIP was safety. The track record that Quintus has with wire-wound presses was very impressive and helped enable that decision.”
Paolo, USA
“Hot Isostatic Pressing (HIP) complements our portfolio of high-end processes and allows our customers to pursue more value-added parts. Having HIP locally increases the region’s competitiveness and strengthens the regional manufacturing chain.

You need consistent, reliable results and efficient processing. The Quintus press delivers in those areas.”
Umberto Ramos
CEO / HT-MX, Mexico
“We see HIP technology as a complementary process in our additive manufacturing department. It allows us to eliminate the risk of porosity in 3D-printed metal parts and achieve outstanding mechanical properties, especially under fatigue loads.

We conducted extensive market research and found that Quintus is quite advanced compared to competitors when it comes to Hot Isostatic Pressing (HIP) technology. Being able to combine processes like HIP and quenching in one cycle is something we have not seen at other competitors.

The Quintus team is very experienced and highly skilled, which makes it a very good match with Sauber Engineering.”
Sauber Engineering, Switzerland
“With a track record in providing our previous unit, it made sense to once again work with Quintus in this next phase of our HIP journey.

Their knowledge and experience, plus their worldwide Quintus® Care support program, gives Wallwork and our customers the confidence to develop and grow long-term relationships and quality service. We see exponential growth for the units over the short term.”
Simeon Collins
Director, Wallwork, UK
“Our vision is to become the innovation leader within HIP. We need a technical partner that shares our mission to be at the forefront, and Quintus is a perfect match.

They have the same approach to introducing disruptive innovations in the field of HIP and HT, in the critical phases of post-processing AM parts.”
Andrea Scanavini
CEO and Founder, Pres-X, Italy
“For aerospace and space applications, fatigue strength is critical. The HIP method is a way of removing internal porosity to ensure there are no defects in the part.

Bringing this technology in-house has decreased our lead time and given us better control over the quality of our parts.

The capabilities of the Quintus system allow us to make the process efficient with fast cooling rates and to conduct internal research and development.

As a materials engineer, having this new tool allows me to develop high-efficiency processes and achieve interesting material properties that we can pass on to our customers.

We did a deep dive before purchasing. We saw that Quintus technology was safe and at the level we needed. It has been a very great partnership for us.”
Burloak Technologies, Canada
“Choosing Quintus for the press upgrade was a straightforward decision, given their role in building the system and extensive expertise. Moreover, our previous experience sourcing spare parts from Quintus made it a natural choice to turn to them whenever issues arise.”
Strategic Purchasing Manager, Saab Dynamics, Sweden
“The new CIP from Quintus has significantly boosted our productivity. We’re now able to concentrate on developing our new products without the constant concern of high scrap rates or machine overloads. It’s made a real difference in how efficiently we operate.”
Morgan Advanced Materials, USA
“Quintus is the global leader in HIP technology. We visited their factory a few years ago and were impressed with the company’s professional team, customer center, and production lines. Accurate, well controlled, and user friendly—the Quintus press meets all the above requirements.”
T.A.G. Medical Products
“When we decided to enter the HIP market, we knew we needed a partner. Quintus worked with us on a business plan and offered a full turnkey solution to bring this capacity to market. Having Quintus as a partner carried a lot of weight with our clients. The reputation as a global leader in high-pressure solutions gave our customers confidence.

Combining the HIP and heat treat cycle shortens overall time at temperature and improves lead time. Anything we can do to get product in and out faster is well received.”
Stack Metallurgical Group
“We’ve gained so much from the Quintus Care program. The expertise of your team has been instrumental in our learning. Their responsiveness and professionalism have made the entire experience positive and productive from the beginning.”
Sr. Additive Quality Engineer, Paragon Medical - Additive Manufacturing, USA
“Acquiring the Quintus HIP allows Fraunhofer IFAM researchers to strengthen their technological expertise in the field of pressure-supported heat treatment of the Branch Lab. The new system is not only used for R&D projects but is also available as a service for carrying out predefined HIP cycles.”
Dr. Thomas Weißgärber
Director of the Branch Lab, Fraunhofer Institute, Germany
“Quintus listened carefully to our requirements and helped us to refine them into a solution that will serve our manufacturing process now and well into the future. Most importantly it was delivered and installed on time and without issues, allowing us to begin production on schedule.”
Wolfgang Köck
Managing Director, Plansee Metall GmbH, Austria
“The rapid cooling capabilities of the QIH 122 have enabled us to partner with customers to do cutting-edge research into material properties of additively manufactured and cast products.

Historically, one of the biggest hurdles to getting into HIP was safety. The track record that Quintus has with wire-wound presses was very impressive and helped enable that decision.”
Paolo, USA
“Hot Isostatic Pressing (HIP) complements our portfolio of high-end processes and allows our customers to pursue more value-added parts. Having HIP locally increases the region’s competitiveness and strengthens the regional manufacturing chain.

You need consistent, reliable results and efficient processing. The Quintus press delivers in those areas.”
Umberto Ramos
CEO / HT-MX, Mexico
“We see HIP technology as a complementary process in our additive manufacturing department. It allows us to eliminate the risk of porosity in 3D-printed metal parts and achieve outstanding mechanical properties, especially under fatigue loads.

We conducted extensive market research and found that Quintus is quite advanced compared to competitors when it comes to Hot Isostatic Pressing (HIP) technology. Being able to combine processes like HIP and quenching in one cycle is something we have not seen at other competitors.

The Quintus team is very experienced and highly skilled, which makes it a very good match with Sauber Engineering.”
Sauber Engineering, Switzerland
“With a track record in providing our previous unit, it made sense to once again work with Quintus in this next phase of our HIP journey.

Their knowledge and experience, plus their worldwide Quintus® Care support program, gives Wallwork and our customers the confidence to develop and grow long-term relationships and quality service. We see exponential growth for the units over the short term.”
Simeon Collins
Director, Wallwork, UK
“Our vision is to become the innovation leader within HIP. We need a technical partner that shares our mission to be at the forefront, and Quintus is a perfect match.

They have the same approach to introducing disruptive innovations in the field of HIP and HT, in the critical phases of post-processing AM parts.”
Andrea Scanavini
CEO and Founder, Pres-X, Italy
“For aerospace and space applications, fatigue strength is critical. The HIP method is a way of removing internal porosity to ensure there are no defects in the part.

Bringing this technology in-house has decreased our lead time and given us better control over the quality of our parts.

The capabilities of the Quintus system allow us to make the process efficient with fast cooling rates and to conduct internal research and development.

As a materials engineer, having this new tool allows me to develop high-efficiency processes and achieve interesting material properties that we can pass on to our customers.

We did a deep dive before purchasing. We saw that Quintus technology was safe and at the level we needed. It has been a very great partnership for us.”
Burloak Technologies, Canada
“Choosing Quintus for the press upgrade was a straightforward decision, given their role in building the system and extensive expertise. Moreover, our previous experience sourcing spare parts from Quintus made it a natural choice to turn to them whenever issues arise.”
Strategic Purchasing Manager, Saab Dynamics, Sweden
“The new CIP from Quintus has significantly boosted our productivity. We’re now able to concentrate on developing our new products without the constant concern of high scrap rates or machine overloads. It’s made a real difference in how efficiently we operate.”
Morgan Advanced Materials, USA

자주 묻는 질문

CIP(Cold Isostatic Pressing)는 대상 제품 또는 인캡슐된 분말을 주변 온도 조건에서 최대 600 MPa (87,022psi)까지 등방압을 가압합니다. 일반적으로 물, 에멀젼 또는 오일을 압력 매체로 사용하며 경우에 따라서는 제품을 용기에 넣어 진행할 수도 있습니다.

HIP(Hot Isostatic Pressing)는 압력 용기 내부의 가열로를 사용합니다. 일반적으로 고온, 고압 상태의 아르곤 가스가 재료를 강화하고 공극이나 미세 균열과 같은 내부 결함을 제거하는데 사용됩니다. HIP는 열처리에 사용되는 온도와 매우 유사한 온도를 사용하기 때문에 극한의 외부 압력으로 인해 결함의 기계적 변형과 함께 크리프 및 확산이 발생합니다.

WIP(Warm Isostatic Pressing)는 대상 제품 또는 인캡슐된 분말을 주변 온도 조건에서 최대 600 MPa (87,022psi)까지 등방압을 가압합니다. 일반적으로 물, 에멀젼 또는 오일을 압력 매체로 사용하며 경우에 따라서는 제품을 용기에 넣어 진행할 수도 있습니다.

지식 센터

고객 사례
MTC 파우더 솔루션, Quintus QIH 286으로 PM-HIP 기능 확장
웹 세미나
금속 3D 프린팅을 위한 열간 등방성 프레스(HIP)
White paper
고압 열처리(HPHT™)를 통한 열처리 왜곡 감소
3D printed Ti6Al4V acetabular cup with delicate trabecular surface structure prone to alpha-case embrittlement
기술 간행물
제조된 의료용 임플란트에 대한 수요 충족
브로셔
열간 등방성 프레스로 구동되는 고급 소결 기반 부품
웹 세미나
정형외과 임플란트용 열간 등방성 프레싱의 혁신과 트렌드
고객 사례
MTC 파우더 솔루션, Quintus QIH 286으로 PM-HIP 기능 확장
웹 세미나
금속 3D 프린팅을 위한 열간 등방성 프레스(HIP)
White paper
고압 열처리(HPHT™)를 통한 열처리 왜곡 감소
3D printed Ti6Al4V acetabular cup with delicate trabecular surface structure prone to alpha-case embrittlement
기술 간행물
제조된 의료용 임플란트에 대한 수요 충족
브로셔
열간 등방성 프레스로 구동되는 고급 소결 기반 부품
웹 세미나
정형외과 임플란트용 열간 등방성 프레싱의 혁신과 트렌드

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