材料の高密度化

材料の高密度化は、多くの製造および材料加工用途にとって重要なプロセスです。高圧技術を使用することで、金属、セラミック、複合材料などの材料をより高い密度に圧縮することができ、機械的特性と性能が向上します。

材料高密度化の利点

材料の高密度化により、企業はより高い性能と耐久性を持つ材料や部品を作ることができます。クインタス・テクノロジーズの高圧は、生産性の向上と高品質な製品の製造を望む企業に、先進的なソリューションを提供します。

材料特性の向上

材料の高密度化は、材料の強度、耐久性、耐摩耗性を向上させ、より幅広い用途に適したものにすることができる。

材料廃棄の削減

材料を高密度化することで、メーカーはより少ない材料で同じ特性を得ることができ、材料の無駄を省き、全体的な製造コストを削減することができる。

生産効率の向上

材料の高密度化は、機械加工、溶接、接合などの二次加工工程の必要性を減らすことで生産効率を高め、最終的には時間とコストを節約することができる。

持続可能性の強化

より少ない材料を使用し、材料特性を改善することで、高密度化は製造工程が環境に与える影響を軽減し、より持続可能なものにすることができる。

製品カテゴリー

主な応用分野

車両
防衛
エネルギー&発電
サービスプロバイダー
航空宇宙
宇宙
電子機器
車両
防衛
エネルギー&発電
サービスプロバイダー
航空宇宙
宇宙
電子機器

お客様の活用事例

White paper
整形外科用インプラントの熱間等方圧プレス
お客様の声
アールバーツ・サーフェス・テクノロジーズと彼らの最大の挑戦に耳を傾ける
お客様の声
Pres-Xが熱間静水圧プレスと積層造形に至った理由をご覧ください。
White paper
整形外科用インプラントの熱間等方圧プレス
Listen to Accurate Brazing and their biggest challenges
お客様の声
アールバーツ・サーフェス・テクノロジーズと彼らの最大の挑戦に耳を傾ける
Discover what led Pres-X to Hot Isostatic Pressing and Additive Manufacturing.
お客様の声
Pres-Xが熱間静水圧プレスと積層造形に至った理由をご覧ください。

お客様の声

“With a track record in providing our previous unit, it made sense to once again work with Quintus in this next phase of our HIP journey.

Their knowledge and experience, plus their worldwide Quintus® Care support program, gives Wallwork and our customers the confidence to develop and grow long-term relationships and quality service. We see exponential growth for the units over the short term.”
Simeon Collins
Director, Wallwork, UK
“Our vision is to become the innovation leader within HIP. We need a technical partner that shares our mission to be at the forefront, and Quintus is a perfect match.

They have the same approach to introducing disruptive innovations in the field of HIP and HT, in the critical phases of post-processing AM parts.”
Andrea Scanavini
CEO and Founder, Pres-X, Italy
“Acquiring the Quintus HIP allows Fraunhofer IFAM researchers to strengthen their technological expertise in the field of pressure-supported heat treatment of the Branch Lab. The new system is not only used for R&D projects but is also available as a service for carrying out predefined HIP cycles.”
Dr. Thomas Weißgärber
Director of the Branch Lab, Fraunhofer Institute, Germany
“Hot Isostatic Pressing (HIP) complements our portfolio of high-end processes and allows our customers to pursue more value-added parts. Having HIP locally increases the region’s competitiveness and strengthens the regional manufacturing chain.

You need consistent, reliable results and efficient processing. The Quintus press delivers in those areas.”
Umberto Ramos
CEO / HT-MX, Mexico
“Quintus is the global leader in HIP technology. We visited their factory a few years ago and were impressed with the company’s professional team, customer center, and production lines. Accurate, well controlled, and user friendly—the Quintus press meets all the above requirements.”
T.A.G. Medical Products
“For aerospace and space applications, fatigue strength is critical. The HIP method is a way of removing internal porosity to ensure there are no defects in the part.

Bringing this technology in-house has decreased our lead time and given us better control over the quality of our parts.

The capabilities of the Quintus system allow us to make the process efficient with fast cooling rates and to conduct internal research and development.

As a materials engineer, having this new tool allows me to develop high-efficiency processes and achieve interesting material properties that we can pass on to our customers.

We did a deep dive before purchasing. We saw that Quintus technology was safe and at the level we needed. It has been a very great partnership for us.”
Burloak Technologies, Canada
“When we decided to enter the HIP market, we knew we needed a partner. Quintus worked with us on a business plan and offered a full turnkey solution to bring this capacity to market. Having Quintus as a partner carried a lot of weight with our clients. The reputation as a global leader in high-pressure solutions gave our customers confidence.

Combining the HIP and heat treat cycle shortens overall time at temperature and improves lead time. Anything we can do to get product in and out faster is well received.”
Stack Metallurgical Group
“We’ve gained so much from the Quintus Care program. The expertise of your team has been instrumental in our learning. Their responsiveness and professionalism have made the entire experience positive and productive from the beginning.”
Sr. Additive Quality Engineer, Paragon Medical - Additive Manufacturing, USA
“We see HIP technology as a complementary process in our additive manufacturing department. It allows us to eliminate the risk of porosity in 3D-printed metal parts and achieve outstanding mechanical properties, especially under fatigue loads.

We conducted extensive market research and found that Quintus is quite advanced compared to competitors when it comes to Hot Isostatic Pressing (HIP) technology. Being able to combine processes like HIP and quenching in one cycle is something we have not seen at other competitors.

The Quintus team is very experienced and highly skilled, which makes it a very good match with Sauber Engineering.”
Sauber Engineering, Switzerland
“The new CIP from Quintus has significantly boosted our productivity. We’re now able to concentrate on developing our new products without the constant concern of high scrap rates or machine overloads. It’s made a real difference in how efficiently we operate.”
Morgan Advanced Materials, USA
“The rapid cooling capabilities of the QIH 122 have enabled us to partner with customers to do cutting-edge research into material properties of additively manufactured and cast products.

Historically, one of the biggest hurdles to getting into HIP was safety. The track record that Quintus has with wire-wound presses was very impressive and helped enable that decision.”
Paolo, USA
“Choosing Quintus for the press upgrade was a straightforward decision, given their role in building the system and extensive expertise. Moreover, our previous experience sourcing spare parts from Quintus made it a natural choice to turn to them whenever issues arise.”
Strategic Purchasing Manager, Saab Dynamics, Sweden
“Quintus listened carefully to our requirements and helped us to refine them into a solution that will serve our manufacturing process now and well into the future. Most importantly it was delivered and installed on time and without issues, allowing us to begin production on schedule.”
Wolfgang Köck
Managing Director, Plansee Metall GmbH, Austria
“With a track record in providing our previous unit, it made sense to once again work with Quintus in this next phase of our HIP journey.

Their knowledge and experience, plus their worldwide Quintus® Care support program, gives Wallwork and our customers the confidence to develop and grow long-term relationships and quality service. We see exponential growth for the units over the short term.”
Simeon Collins
Director, Wallwork, UK
“Our vision is to become the innovation leader within HIP. We need a technical partner that shares our mission to be at the forefront, and Quintus is a perfect match.

They have the same approach to introducing disruptive innovations in the field of HIP and HT, in the critical phases of post-processing AM parts.”
Andrea Scanavini
CEO and Founder, Pres-X, Italy
“Acquiring the Quintus HIP allows Fraunhofer IFAM researchers to strengthen their technological expertise in the field of pressure-supported heat treatment of the Branch Lab. The new system is not only used for R&D projects but is also available as a service for carrying out predefined HIP cycles.”
Dr. Thomas Weißgärber
Director of the Branch Lab, Fraunhofer Institute, Germany
“Hot Isostatic Pressing (HIP) complements our portfolio of high-end processes and allows our customers to pursue more value-added parts. Having HIP locally increases the region’s competitiveness and strengthens the regional manufacturing chain.

You need consistent, reliable results and efficient processing. The Quintus press delivers in those areas.”
Umberto Ramos
CEO / HT-MX, Mexico
“Quintus is the global leader in HIP technology. We visited their factory a few years ago and were impressed with the company’s professional team, customer center, and production lines. Accurate, well controlled, and user friendly—the Quintus press meets all the above requirements.”
T.A.G. Medical Products
“For aerospace and space applications, fatigue strength is critical. The HIP method is a way of removing internal porosity to ensure there are no defects in the part.

Bringing this technology in-house has decreased our lead time and given us better control over the quality of our parts.

The capabilities of the Quintus system allow us to make the process efficient with fast cooling rates and to conduct internal research and development.

As a materials engineer, having this new tool allows me to develop high-efficiency processes and achieve interesting material properties that we can pass on to our customers.

We did a deep dive before purchasing. We saw that Quintus technology was safe and at the level we needed. It has been a very great partnership for us.”
Burloak Technologies, Canada
“When we decided to enter the HIP market, we knew we needed a partner. Quintus worked with us on a business plan and offered a full turnkey solution to bring this capacity to market. Having Quintus as a partner carried a lot of weight with our clients. The reputation as a global leader in high-pressure solutions gave our customers confidence.

Combining the HIP and heat treat cycle shortens overall time at temperature and improves lead time. Anything we can do to get product in and out faster is well received.”
Stack Metallurgical Group
“We’ve gained so much from the Quintus Care program. The expertise of your team has been instrumental in our learning. Their responsiveness and professionalism have made the entire experience positive and productive from the beginning.”
Sr. Additive Quality Engineer, Paragon Medical - Additive Manufacturing, USA
“We see HIP technology as a complementary process in our additive manufacturing department. It allows us to eliminate the risk of porosity in 3D-printed metal parts and achieve outstanding mechanical properties, especially under fatigue loads.

We conducted extensive market research and found that Quintus is quite advanced compared to competitors when it comes to Hot Isostatic Pressing (HIP) technology. Being able to combine processes like HIP and quenching in one cycle is something we have not seen at other competitors.

The Quintus team is very experienced and highly skilled, which makes it a very good match with Sauber Engineering.”
Sauber Engineering, Switzerland
“The new CIP from Quintus has significantly boosted our productivity. We’re now able to concentrate on developing our new products without the constant concern of high scrap rates or machine overloads. It’s made a real difference in how efficiently we operate.”
Morgan Advanced Materials, USA
“The rapid cooling capabilities of the QIH 122 have enabled us to partner with customers to do cutting-edge research into material properties of additively manufactured and cast products.

Historically, one of the biggest hurdles to getting into HIP was safety. The track record that Quintus has with wire-wound presses was very impressive and helped enable that decision.”
Paolo, USA
“Choosing Quintus for the press upgrade was a straightforward decision, given their role in building the system and extensive expertise. Moreover, our previous experience sourcing spare parts from Quintus made it a natural choice to turn to them whenever issues arise.”
Strategic Purchasing Manager, Saab Dynamics, Sweden
“Quintus listened carefully to our requirements and helped us to refine them into a solution that will serve our manufacturing process now and well into the future. Most importantly it was delivered and installed on time and without issues, allowing us to begin production on schedule.”
Wolfgang Köck
Managing Director, Plansee Metall GmbH, Austria

よくある質問

冷間静水圧プレス(CIP)は、コンポーネントや金型に充填した粉末を常温で最大600MPa (87,022psi)の超高圧で静水圧加圧します。一般的な圧力媒体は水、溶液、油などで、場合によってはコンポーネントが袋詰めされます。

HIPは圧力容器内の炉を使用します。非常に高圧のガス(通常は温間のアルゴンガス)が材料を圧密して空孔や微小亀裂などの内部欠陥を除去するために使用されます。HIPは熱処理に非常に近い温度を使用するため、クリープや拡散が起き、さらに極度の外圧による欠陥の機械的変形が生じます。

温間静水圧プレス(WIP)は、コンポーネントや金型に充填した粉末を常温で最大600MPa (87,022psi)の超高圧で静水圧加圧します。一般的な圧力媒体は水、溶液、油などで、場合によってはコンポーネントが袋詰めされます。

ナレッジセンター

お客様の声
MTCパウダー・ソリューションズがQuintus QIH 286でPM-HIP機能を拡張
ウェビナー
金属AMのための熱間静水圧プレス(HIP)
White paper
高圧熱処理(HPHT™)による熱処理歪みの低減
3D printed Ti6Al4V acetabular cup with delicate trabecular surface structure prone to alpha-case embrittlement
技術出版
医療用インプラントの製造需要に応える
パンフレット
熱間静水圧プレスによるハイエンド焼結部品
ウェビナー
整形外科用インプラントにおける熱間等方圧加圧の革新とトレンド
お客様の声
MTCパウダー・ソリューションズがQuintus QIH 286でPM-HIP機能を拡張
ウェビナー
金属AMのための熱間静水圧プレス(HIP)
White paper
高圧熱処理(HPHT™)による熱処理歪みの低減
3D printed Ti6Al4V acetabular cup with delicate trabecular surface structure prone to alpha-case embrittlement
技術出版
医療用インプラントの製造需要に応える
パンフレット
熱間静水圧プレスによるハイエンド焼結部品
ウェビナー
整形外科用インプラントにおける熱間等方圧加圧の革新とトレンド

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