Material Densification
Technical Publication

Meeting demands for manufactured medical implants

Read the article in the Furnaces International March 2026 issue.

Additive manufacturing is rapidly transforming the medical implant industry, enabling complex, patient-specific Ti-6Al-4V components with porous structures that support bone ingrowth. However, AM implants require post-processing to eliminate internal porosity and ensure long-term fatigue performance. Traditional hot isostatic pressing (HIP) can introduce oxygen contamination that forms a brittle alpha-case layer on titanium surfaces, compromising performance.

This article explains how Quintus Purus® clean HIP technology eliminates alpha-case formation by actively controlling water vapor and oxygen-bearing species in the HIP atmosphere before processing begins. The approach removes the need for component wrapping, preserving surface integrity even on thin-walled and porous AM implants while improving loading efficiency and productivity.

The article also highlights how Uniform Rapid Cooling (URC®) and High-Pressure Heat Treatment (HPHT™) enable faster cycle times and process consolidation, supporting lean, high-volume production of high-quality additively manufactured medical implants.

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