これが熱間静水圧プレスです。

品質と生産性に焦点

クインタス・テクノロジーズは、半世紀以上もの間、高度な熱間静水圧プレス成形(HIP)技術における業界リーダーとして活躍して参りました。24時間稼働でき、そして何万サイクルもの寿命を誇る信頼性の高い弊社の熱間静水圧プレスシステムとその優れた技術は、お客様に頼りにされています。

高速で高精度、そして高コスト効率

熱間静水圧プレスは、容器に入った粉末の型や、容器づめされていない金属やセラミック、プラスチックなどの成形と緻密化に使われます。 典型的な圧力が1,035〜2,070バール(15,800〜30,000psi)、そして温度が最高2,000°C (4,000°F)の熱間静水圧プレスは、100%の理論密度を達成できるほか、重要な高性能材質の延性と疲労抵抗を向上させます。コンポーネントは多くの場合、網形または準網形になっています。

高性能のパーツに実績のあるプロセス

熱間静水圧プレスの一般的な応用として、鋳造物の欠陥の処理、粉末金属やセラミック部品の結合、または拡散結合などがあります。

プレスの選択にお迷いですか?

「Bodycoteは何年にもわたり、クインタス・テクノロジーズと共同で高性能の熱間静水圧システムの設計と製作をして来ました。クインタスの専門家とともに、粉末冶金の鋼熱間静水圧システムの仕様を決め、そして当社の具体的なニーズにとっての最高のソリューションが見つかりました。」

Bodycote社、熱間静水圧システム前社長 Nils-Bertil Gustavsson氏

熱間静水圧プレスのアプリケーション群。1,800台以上の静水圧プレスが世界で導入済

Quintus Hot Isostatic Pressing Supporting the Casting Industry

熱間静水圧プレスが支える鋳造産業

熱間静水圧プレスがいかにして酸化物または炭化物などの鋳造上の欠陥や細孔を取り除き、そして材料の特性を大きく向上させるかを解説します。

Quintus Technologies Hot Isostatic Pressing Supporting Additive Manufacturing

熱間静水圧プレスが支える積層造形

熱間静水圧プレスによって、3D印刷の部品が、その方式(EBM、SLMなど)に関わらず、いかに大きなメリットを受けているかを解説します。

Example of Quintus heat treatment

究極の熱処理ソリューション

クインタスのURCとURQ溶鉱炉が、いかにサイクルタイムを減らし、生産性を向上させ、そして熱間静水圧プレスと熱処理の組み合わせまでも可能にするかを、ご案内します。

sample MIM part made in Quintus HIP

熱間静水圧プレスが支える金属射出成形産業

脱バインダーの方式に関わらず、熱間静水圧プレスがいかに金属射出成形の焼結後の部品にメリットがあるかを解説します。


熱間静水圧プレスの最新情報

White paper
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Tech Talks
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Customer conversations
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White paper
White Paper - HIP of Polycrystalline (PX) Translucent and Transparent Ceramics
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White Paper - In-HIP Rapid Cooling of High-End Zirconia Toughened Alumina, ZTA
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White Paper - In-HIP Rapid Cooling of High-Strength Silicon Nitride
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White paper
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Brochure
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Brochure - Developments in Post Treatment Technologies
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Webinar
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White paper
White Paper - Hot Isostatic Pressing in Space – Essential Technology to Ensure Mission Safety
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Customer conversations
Customer Conversations - Accurate Brazing
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Webinar
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White paper
White Paper - Optimized HIP and Heat Treatment for Fatigue Strength of Additively Manufactured Ti6Al4V
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White paper
White Paper - Technology Maturation of Hot Isostatic Pressing for Nuclear Waste Treatment
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White Paper - HIP Treatment of Additively Manufactured Inconel 718 Components for Aerospace Applications
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White Paper - The Advantage of Combining Hot Isostatic Pressing and Heat Treating Cycles in Additively Manufactured Components
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Product info
Quintus QIH60 Hot Isostatic System for Additive Manudacturing
Data Sheet - State of the Art Heat Treatment Capability – QIH 60
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White paper
White Paper - Insourcing of Hot Isostatic Pressing can be Alternative to Outsourcing
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Brochure
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Hot and Cold Isostatic Pressing for the Ceramics Industry
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Quintus Technologies HIP Supporting the Nuclear Waste Industry
Brochure - Supporting the Nuclear Waste Industry
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Accreditation sheet
Quintus Technologies HIP Units for NADCAP Accreditation
Brochure - Accreditation Sheet - NADCAP Accreditation
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Brochure - Quintus Care Program for Hot Isostatic Presses
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Customer reference
Hot Isostatic Pressing Competitive Advantage Company Reference Case
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Customer reference
Sintavia Reference Case with Quintus Technologies
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Customer reference
Quintus Technologies - Anhui Casting Reference Case
Reference Case - Anhui Yingliu Group Huoshan Casting Co. Ltd.
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White paper
Quintus Technologies - Optimizing HIP and printing parameters
White Paper - Optimizing HIP and printing parameters for EBM Ti-6Al-4V
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High Pressure Heat Treatment of PM parts by HIP White Paper
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Cost Effective HIP. A Cost Calculation Study for AM Parts White Paper
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HIP Perfects the Properties of Your 3D Printed Parts White Paper
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Quintus Trends in Hot Isostatic Pressing in Aerospace Applications White Paper
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HIP Perfects the Properties of Your 3D Printed Parts White Paper
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Quintus Technologies White Paper on Phase Transformation under Isostatic Pressure
White Paper - Phase Transformation under Isostatic Pressure
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Quintus HIP for Additive Manufacturing Parts White Paper
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One can heal defects of large casting parts in a Quintus Modular HIP
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Brochure
Quintus Technologies High Pressure Heat Treatment and MIM Industry
Brochure - HIP Supporting the Metal Injection Moulding Industry
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Brochure
Quintus The Ultimate Heat Treatment Solution Brochure
Brochure - The Ultimate Heat Treatment Solution
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Brochure - HIP supporting Additive Manufacturing Industry
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Brochure - Quintus® Modular HIP Systems
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Brochure
Brochure - Quintus® Compact HIP Systems
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熱間静水圧プレスのメリットと選ぶ理由

メリット

比類ない耐久性
過去40年に設置された弊社熱間静水圧プレスの90%以上が、現在もまだ稼働中です。クインタス独自の高強度巻き線型容器とフレームのコンセプトは、最高の圧力格納システムの設計で、以下のメリットがあります:

  • 最高の安全性
  • 最大の耐久性
  • 最高のコスト効率
  • 最低重量

より高効率の生産 vs 従来の製造方法

  • 無駄なスクラップの削減
  • NDTの減少
  • NNSから精密な公差まで
  • 金属射出成形と積層造形を熱間静水圧プレスと組み合わせることで、エネルギー利用を50%まで削減できます
  • 金属射出成形と積層造形を熱間静水圧プレスと組み合わせることで、材料コストを90%まで削減できます

熱間静水圧プレスを選ぶ理由

理論密度を100%達成
  • 寿命の長期化
  • 寿命の予測が可能
  • より軽量そして低重量設計が可能

材料特性の向上

  • 疲労、摩耗、摩滅、伸長などの機械特性の向上
  • 機械特性のばらつきの減少
  • 腐食特性の向上
  • 金属射出成形部品の応力緩和
  • 積層造形部品の応力緩和

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