高压温热成型

观看高压温热成型视频

Flexform(柔性成型)为航空航天钛工业带来的优势

Flexform高压温热成型工艺是一种新技术,可替代或补充现有的钛成型方法,例如热成型,热冲压,超塑性成型(SPF)和热气成型。

降低生产成本50%
由于流程的温度相对较低,可以無需保护气体。加工后清洗部件所需的时间减到最少,并且由于钛坯料的磨损,对成型工具的维护需求也大大减少。最后,与传统的热成型方法相比,能耗也大大降低。

产能提高5倍
高压温热成型(HPWF)的工艺步骤时间少于5分钟,这包括了加热,加载,成型和卸载的步骤,并且在同一个成型工艺步骤里可以应用多种工具,同时也可以非常快速地更换工具。在相对低的温度下成型能够加快冷却。新的Flexform HPWF工艺的产能是传统热成型工艺的五倍。

可重复进行成型
该工艺的灵活性允许在模具设计中进行回弹补偿,因此可以在工艺流程中实现对材料回弹的补偿,从而使最终形状的部件可直接来自该工艺流程。

1. 可以预热工具使系统的生产效率大大提高。
2. 可以预热坯料使系统的生产效率大大提高。
3. 坯料与成型工具配合并进行感应加热。该系统可以在每个成型操作过程中应用多于1个的成型工具。
4. 坯料和成型工具捆綁在一起作为一个组合,自动输送到压机中进行高压工艺流程,然后送回到部件卸载处,而工艺流程的参数会得到仔细的监测和跟踪。
5. 另外的穿梭托盘既可用于传统的冷成型,也可用于提高系统的温热成型能力。
6. 在成型和冷却之后,部件就可以进行组装。
7-8. 如果有需要,部件也可以进行最终热处理或热成型校准。

阅读STURE OLSSON在冲压期刊2018年5月/ 6月号上的文章:

高压温热成型能生成航空航天级別的钛

新工艺允许在较低温度下形成Ti6Al4V
随着钛在新飞机制造中的应用增多,它需要新的和改进的形成方法。高压温热成型(HPWF)工艺是一种新技术,可以在低于热成型,热冲压和超塑成型的温度下形成钛。

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柔性成型的应用

Examples of Aerospace applications for hydroforming

柔性成型的应用

航空航天工业

Quintus已经向客户提供了150多套柔性成型系统,客户包括空客、波音、庞巴迪、塞斯纳、巴西航空工业、英国宇航、法国宇航和中航。

Examples of automotive applications for metal forming

柔性成型的应用

汽车工业

几十年来,Quintus已经向全球各大汽车制造商提供了各种柔性成型解决方案,客户包括福特、戴姆勒-奔驰、沃尔沃、宝马、路虎、GAZ和萨博。

Examples of general applications for metal forming

柔性成型的应用

一般的制造业

柔性成型技术为家电和白色家电制造商,以及各种小批量定制零件制造商提供解决方案。

很多产品在冲压之后已经完全不需要再进行手工修正。由于更少的工艺步骤以及减少了手工修正的工作,我们的成本节省了25%-42%。

参考Daher公司的评价

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