应用于航空发动机的Flexform(柔性成型)技术

观看视频: 型号为QFL 1.1-800的柔性成型流体压力机

柔性成型重新定义航空航天发动机工业部件生产

Quintus Technologies 在过去几十年里已经向世界主要的飞机制造商提供了很多高压橡皮囊压力机,包括空客、波音、庞巴迪、巴西航空工业、意大利阿莱尼亚、英国宇航、法国宇航、欧洲宇航防务集团、塞斯纳、中航、三菱、卡利普惠集团、法国大合-索达卡和其他很多公司。

设备能提供超高的成型压力,可以实现更多类型的金属板材零部件的经济化生产。生产所需的工艺步骤可以变得更少,并且大大减少手工修正的需求。厚重和难成型的材料也可以很精确的成型复杂形状,并且可以同时实现下翻切边工艺。

“我们生产并且组装一些生产工艺难度很高的金属航空航天部件,材料种类非常多。Quintus的压机使我们可以生产那些需要深拉伸的,形状非常复杂的产品。航空发动机行业目前的持续增长,鞭策我们必须不断的提高我们的生产工艺。Quintus的设备可以帮助实现我们的生产目标。 ”

Mr. Allen Roy, Engineering Manager, Whitcraft 

Airframe sheet metal parts created on Quintus sheet metal forming press
柔性成型最适合于:
  • 结构件和蒙皮板的生产,包括从小而浅到大而深的零部件,使用的材料可以是铝合金,不锈钢和钛。
  • 发动机零部件的生产,包括利用高强度并耐热的材料制造的深拉伸部件。

我们在航空航天行业的一些客户:

空客、波音、庞巴迪、塞斯纳、巴西航空工业、意大利阿莱尼亚、英国宇航、法国宇航、欧洲宇航防务集团、中航和三菱

为您的行业提供合适的圧机

An example of a Quintus Metal Forming Rectangular Tray Press

橡皮囊压力机

矩形托盘

Quintus提供带矩形托盘的全系列标准型号的柔性成型压力机,托盘尺寸可达1.8 x 3.6 m,压机压力从800 bar(11,600 psi)至1,400 bar(20,000 psi)。节拍步骤时间通常为1至3分钟,具体取决于压机尺寸,成型部件和选择的压力。

An example of a Quintus Technologies Metal Forming Circular Tray Press

橡皮囊压力机

圆形托盘

QFL压力机是具有圆形托盘的紧凑型设备,旨在更快地成型較小的零部件。节拍平均约1分钟,最大压力为800 bar (11,600 psi)。这些压机通常为较大型的矩形托盘压机提供产能补充和储备,并用于较小部件的快速成型。

An example of a Quintus Fluid Cell Deep Draw Press

橡皮囊压力机

深拉伸压力机

Quintus提供了一系列标准的深拉伸压力机型号,成型面积/直径范围从560 mm到1,100 mm。压力范围从800 bar / 11,600 psi到1,200 bar / 17,400 psi。节拍步骤时间取决于模具尺寸和所需的压力水平,但通常为30秒至2分钟。

Quintus Technologies High Pressure Warm Forming Press

橡皮囊压力机

高压温热成型

Flexform™高压温热成型工艺是一种新技术,可替代或补充现有的钛成型方法,例如热成型,热冲压,超塑性成型(SPF)和热气成型。它的优点包括:降低生产成本50%,提高产能5倍,可重复进行成型。

需要为您的企业选择合适的圧机?

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为航空发动机工业带来的优势和应用

An Example of aircraft parts produced on Quintus metal forming press

典型的飞机零部件

典型的高强度铝合金飞机零部件是成型在冲头上或带有固定防皱压边圈的冲头上。这些零部件包括高压成型的伸缩法兰,咬边,啮合接件,胎圈钢丝等,拥有优越的质量和只需很少的手工修正工作。

Airbus Aerospace Hood made on Quintus hydroforming press

空客公司的引擎盖组件

空客公司尺寸为0.8 mm的不锈钢引擎盖组件,现在只需一个工艺步骤便可在硬木凹模中成型,压力达1,400 bar (20,000 psi)。该零部件以前用橡胶垫压力机生产時需进行三个工艺步骤,而且废品率很高。

Example of Jet Engine parts produced on Quintus Technologies metal forming press

航空发动机的环形环

航空发动机的0.5 mm钛金属环形环,是在一个可移动的钢质冲头和防皱压边圈中进行兩个步骤的深拉伸成型:
进行中间热处理步骤和最终成型,压力达1,000 bar (14,500 psi)。

用户效益

结构件和蒙皮板:
高的成型压力能生产高质量,低成本的零部件。

  • 更高的精度使零部件成型后只需很少甚至無需修正工作
  • 可以成型経过热处理和厚重的材料
  • 更少的成型和热处理工艺步骤

柔性成型的成果

发动机部件,包括深拉伸零件:
柔性成型能生产高质量,低成本的零部件。

  • 更高的精度使零部件成型后只需很少甚至無需修正工作
  • 更少的成型和热处理工艺步骤
  • 深拉伸成型中防皱压边圈与冲头运动的精确控制

观看视频: 型号为QFC 0.7×1.8-800的柔性成型流体压力机

观看视频: 型号为QFC 1.2×3-1000的柔性成型压力机

观看视频: 型号为QFM 0.8-800的深拉伸液压压力机

观看视频: 型号为QFL 1.1-800的柔性成型流体压力机

我们能帮助您的企业提高生产效率和降低生产成本。

如果您有任何问题,请随时与我们联系。

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