应用于小批量生产的Flexform(柔性成型)技术

观看视频: 型号为QFC 0.7x1.8-800的柔性成型流体压力机

柔性成型技术重新定义一般的小批量零部件生产

柔性成型技术为家电和白色家电制造商,以及各种各样小批量定制零部件制造商提供解决方案。

柔性成型是一种用于低成本小批量生产的现代金属板材成型技术。Quintus Technologies在过去几十年里已经为世界主要的制造商提供了很多高压橡皮囊压机。制造商将柔性成型技术应用于一般小批量金属板材成型,以实现生产低成本,高质量的零部件,并可缩短生产周期。

柔性成型真正适合于:

  • 原型生产和开发零部件,包括从小而浅到大而深的部件,使用的材料可以是任何类型的合金。
  • 小批量的零部件生产,包括从小而浅到大而深的零部件,并可完成下翻切边工艺,使用的材料可以是任何类型的合金。
low volume sheet metal parts created hydroforming Flexform press

我们可以更准确地控制压机作用于细小部件上的压力,减少更多的劳动成本。该压机易于操作及方便使用,而培训操作人员只需很少的时间,并且只需很少的维护。

参考评价 | 塞斯纳飞机公司(Cessna)

为您的企业提供合适的圧机

An example of a Quintus Metal Forming Rectangular Tray Press

橡皮囊压力机

矩形托盘

Quintus提供带矩形托盘的全系列标准型号的柔性成型压力机,托盘尺寸可达1.8 x 3.6 m,压机压力从800 bar(11,600 psi)至1,400 bar(20,000 psi)。节拍步骤时间通常为1至3分钟,具体取决于压机尺寸,成型部件和选择的压力。

An example of a Quintus Technologies Metal Forming Circular Tray Press

橡皮囊压力机

圆形托盘

QFL压力机是具有圆形托盘的紧凑型设备,旨在更快地成型較小的零部件。节拍平均约1分钟,最大压力为800 bar (11,600 psi)。这些压机通常为较大型的矩形托盘压机提供产能补充和储备,并用于较小部件的快速成型。

An example of a Quintus Fluid Cell Deep Draw Press

橡皮囊压力机

深拉伸压力机

Quintus提供了一系列标准的深拉伸压力机型号,成型面积/直径范围从560 mm到1,100 mm。压力范围从800 bar / 11,600 psi到1,200 bar / 17,400 psi。节拍步骤时间取决于模具尺寸和所需的压力水平,但通常为30秒至2分钟。

Quintus Technologies High Pressure Warm Forming Press

橡皮囊压力机

高压温热成型

Flexform™高压温热成型工艺是一种新技术,可替代或补充现有的钛成型方法,例如热成型,热冲压,超塑性成型(SPF)和热气成型。它的优点包括:降低生产成本50%,提高产能5倍,可重复进行成型。

需要帮助选择合适的圧机?

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为小批量生产带来的优势和应用

Electrolux stove top example of low volume manufacturing with Quintus

伊莱克斯炉顶

尺寸为1.5 mm的伊莱克斯低碳钢炉顶,先在塑料模具中预成型,然后在带插件的铝质冲头模具上最终成型,压力可达800 bar (11,600 psi)。

Autoclave end plate made on Quintus Technologies sheet metal press

高压釜端板

尺寸为8 mm的不锈钢高压釜端板,在一个铝质模具中成型,只需一个操作步骤便达至2,000 bar (29,000 psi)的压力。在进行测试時也采用了一个硬木模具。

Duct, A Steel showcases Quintus low volume sheet metal forming

导管。 一根钢管

导管。 一根钢管放置在模具中,圆形橡胶插件位于中心。柔性成型橡皮囊产生的压力,通过橡胶插件将金属板材扩张到模具中。

用户效益

原型生产和开发零部件:
柔性成型技术帶来生产周期短,但质量高和成本低的零部件。

  • 利用一个低成本的硬质半模和一个柔性的橡皮囊来完成成型
  • 高的成型压力均匀分布在零部件表面,可以实现高精度的产品
  • 模具修改更加便捷,以及無需与硬质半模匹配

柔性成型的成果

小批量的零部件生产:
柔性成型技术帶来生产周期短,但质量高和成本低的零部件。

  • 利用一个低成本的硬质半模和一个柔性的橡皮囊来完成成型
  • 利用一个硬质半模进行咬边、翻边和切边等的成型
  • 模具修改更加便捷,以及無需与硬质半模匹配
  • 原型模具也可用于生产

观看视频: 型号为QFC 0.7×1.8-800的柔性成型流体压力机

观看视频: 型号为QFC 1.2×3-1000的柔性成型压力机

观看视频: 型号为QFM 0.8-800的深拉伸液压压力机

观看视频: 型号为QFL 1.1-800的柔性成型流体压力机

我们能帮助您的企业提高生产效率和降低生产成本。

如果您有任何问题,请随时与我们联系。

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