应用于汽车工业的Flexform(柔性成型)技术

观看最新的视频,了解我们独特的柔性成型技术为汽车工业所带来的优势。

柔性成型为汽车工业提供新的生产方式

Quintus Technologies在过去几十年里已经向世界主要的汽车制造商提供了很多柔性成型解决方案。客户包括福特、戴姆勒-奔驰、沃尔沃、宝马、路虎、GAZ和萨博。

与航空航天业一样,柔性成型技术被广泛的用于汽车工业中,满足快速、低成本的工程样车生产,验证模具和部件,减少新车开发時间。

虽然汽车制造通常涉及大批量生产,但柔性成型技术在行业的某些领域里仍是生产零部件的首选方法。这些领域包括限量版汽车、公共汽车、卡车、商用车辆和农用/建筑设备。

可成型的部件包括挡泥板,门,引擎盖,车顶和地板,支柱,支撑梁和其他类似的部件。对于每年生产量只达数千件的部件,柔性成型技术是经济上可行的方案。

Quintus Automotive Prototyping and development parts

我们在汽车行业的一些客户:

福特、戴姆勒-奔驰、沃尔沃、宝马、路虎、GAZ和萨博

为您的企业提供合适的圧机

An example of a Quintus Metal Forming Rectangular Tray Press

橡皮囊压力机

矩形托盘

Quintus提供带矩形托盘的全系列标准型号的柔性成型压力机,托盘尺寸可达1.8 x 3.6 m,压机压力从800 bar(11,600 psi)至1,400 bar(20,000 psi)。节拍步骤时间通常为1至3分钟,具体取决于压机尺寸,成型部件和选择的压力。

An example of a Quintus Technologies Metal Forming Circular Tray Press

橡皮囊压力机

圆形托盘

QFL压力机是具有圆形托盘的紧凑型设备,旨在更快地成型較小的零部件。节拍平均约1分钟,最大压力为800 bar (11,600 psi)。这些压机通常为较大型的矩形托盘压机提供产能补充和储备,并用于较小部件的快速成型。

An example of a Quintus Fluid Cell Deep Draw Press

橡皮囊压力机

深拉伸压力机

Quintus提供了一系列标准的深拉伸压力机型号,成型面积/直径范围从560 mm到1,100 mm。压力范围从800 bar / 11,600 psi到1,200 bar / 17,400 psi。节拍步骤时间取决于模具尺寸和所需的压力水平,但通常为30秒至2分钟。

Quintus Technologies High Pressure Warm Forming Press

橡皮囊压力机

高压温热成型

Flexform™高压温热成型工艺是一种新技术,可替代或补充现有的钛成型方法,例如热成型,热冲压,超塑性成型(SPF)和热气成型。它的优点包括:降低生产成本50%,提高产能5倍,可重复进行成型。

需要为您的企业选择合适的圧机?

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为汽车工业带来的优势和应用

Automotive front fender part created on a Quintus metal forming press

前挡泥板

厚度为0.8 mm 的低碳钢前挡泥板,在带固定防皱压边圈的锌合金(Kirksite)冲头上经三个步骤成型: (1) 利用防皱压边圈进行拉伸及下翻切边,(2) 处理及移走填充片和(3) 包括顶部区域的下翻切边的最终成型,压力达800 bar (11,600 psi)。

Automotive Front reinforcement part created on Quintus hydroforming press

前端加固

厚度为1.5 mm 的低碳钢前部加固部件,在带固定防皱压边圈的锌合金(Kirksite)冲头上经两个步骤成型: (1) 进行下翻切边及移走填充片和 (2) 最终成型的压力达1,400 bar (20,000 psi)。

BMW shock part created on Quintus Technologies Flexform hydroforming Press

宝马减震器

厚度为2 mm的宝马低碳钢减震器,在一个带防皱压边圈的可移动冲头上成型,一步到达1,000 bar (14,500 psi)的压力。生产该部件也可以用铝合金材料。冲头和防皱压边圈分別用低熔点锌合金和钢材制成。

用户效益

零部件的原型生产和开发:
柔性成型技术帶来生产周期短,但质量高和成本低的零部件。

✓ 利用一个低成本的硬质半模和一个柔性的橡皮囊来完成成型

✓ 高的成型压力均匀分布在部件表面,可以实现高精度的产品

✓ 模具修改更加便捷,以及無需与硬质半模匹配

✓ 在同一个模具上可成型不同厚度的材料

柔性成型的成果

小批量和公共/商用等车辆的零部件生产:
柔性成型技术帶来高质量,低成本的零部件。

✓  利用一个低成本的硬质半模和一个柔性的橡皮囊来完成成型

✓  利用一个硬质半模进行咬边、翻边和切边等的成型

✓ 模具修改更加便捷,以及無需与硬质半模匹配

✓  原型模具也可用于生产

观看视频: 型号为QFC 0.7×1.8-800的柔性成型流体压力机

观看视频: 型号为QFC 1.2×3-1000的柔性成型压力机

观看视频: 型号为QFM 0.8-800的深拉伸液压压力机

观看视频: 型号为QFL 1.1-800的柔性成型流体压力机

及时的技术支持

我们真诚地致力于为您提供最好的支持,因此我们在以下的地区都提供支持服务:
美洲、欧洲和亚洲。

点击下面的按钮选择您所在的地区。