Flexform金属板材成型

观看我们最新的Flexform(柔性成型)技术原理动画,并学习如何节约成本和提高生产效率。

什么是应用于金属板材成型的柔性成型技术?

柔性成型,也称橡皮囊成型,是低成本的金属板材成型工艺,应用于原型机和零部件的小批量生产。

一个获广泛信赖的技术
Quintus Technologies为全球主要生产厂家设计、制造和安装了150多台柔性成型橡皮囊压力机,客户包括空客、福特、波音、戴姆勒-奔驰、庞巴迪、宝马、巴西航空工业和沃尔沃等公司,并且有越来越多的客户是来自航空航天和汽车行业的零部件供应商。

快速,多功能和价格便宜
柔性成型技术是一个制造高精度原型零部件的多功能解决方案,特别适合要求快速和低成本生产的行业,为它们缩短产品上市时间和保持其全球竞争力。价格便宜的原型模具也可針对小众市场为零部件作小批量生产。

我们可以更准确地控制压机作用于细小部件上的压力,减少更多的劳动成本。压机易于操作及方便使用,培训操作人员只需很少的时间,并且只需很少的维护。

参考塞斯纳飞机公司(Cessna)的评价

柔性成型的优点

许多公司,特别是在航空航天领域方面,会采用柔性成型技术来生产大部份的金属板材零部件。橡皮囊压力机是非常适合应用于军用和商用飞机零部件的小批量生产。拥有快速生产周期特性的型号可每小时生产多达120个部件,自动化托盘系统可以大大提高长时间生产的效率。

制造商从柔性成型概念的独特优势中获益:

非常低的模具成本
精确地成型复杂形状
每个工艺步骤能生产多个零部件
设置时间短
一次性实现零部件成型可减少甚至无需修正工作

与橡胶垫压机和机械或液压冲压相比,利用橡皮囊压力机进行成型已被证实在成本和生产方面具有许多的优势。

选择柔性成型的七个原因

1. 柔性成型仅需要一个设计好形状的冲压机或模具,模具成本节省了50%-90%

2. 生产高精度的复杂零部件通常可以在一次操作中完成

3. 在一个工艺步骤里能生产多个零部件,提高生产效率

4. 更短的生产周期和更快的模具设置,以及只需一到三分钟的工艺步骤时间

5. 实际上任何厚度从0.1 mm到16 mm以上的金属板材都可以成型

6. 没有划痕的无瑕疵零部件

7. 柔性成型技术可以设计和生产复杂的零部件,用传统压机来做则是非常昂贵的

我们的金属板材成型压机

An example of a Quintus Metal Forming Rectangular Tray Press

橡皮囊压力机

矩形托盘

Quintus提供带矩形托盘的全系列标准型号的柔性成型压力机,托盘尺寸可达1.8 x 3.6 m,压机压力从800 bar(11,600 psi)至1,400 bar(20,000 psi)。节拍步骤时间通常为1至3分钟,具体取决于压机尺寸,成型部件和选择的压力。

An example of a Quintus Technologies Metal Forming Circular Tray Press

橡皮囊压力机

圆形托盘

QFL压力机是具有圆形托盘的紧凑型设备,旨在更快地成型較小的零部件。节拍平均约1分钟,最大压力为800 bar (11,600 psi)。这些压机通常为较大型的矩形托盘压机提供产能补充和储备,并用于较小部件的快速成型。

An example of a Quintus Fluid Cell Deep Draw Press

橡皮囊压力机

深拉伸压力机

Quintus提供了一系列标准的深拉伸压力机型号,成型面积/直径范围从560 mm到1,100 mm。压力范围从800 bar / 11,600 psi到1,200 bar / 17,400 psi。节拍步骤时间取决于模具尺寸和所需的压力水平,但通常为30秒至2分钟。

Quintus Technologies High Pressure Warm Forming Press

橡皮囊压力机

高压温热成型

Flexform™高压温热成型工艺是一种新技术,可替代或补充现有的钛成型方法,例如热成型,热冲压,超塑性成型(SPF)和热气成型。它的优点包括:降低生产成本50%,提高产能5倍,可重复进行成型。

需要为您的企业选择合适的圧机?

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