Shaping the Automotive Industry with Flexform

For decades, Quintus Technologies has supplied Flexform solutions to major automotive manufacturers worldwide, including Ford, Daimler-Benz, Volvo, BMW, Rover, GAZ, and Saab.

As with the aerospace industry, Flexform is used widely by automotive manufacturers for fast, low-cost prototyping, validating tools and parts, and saving valuable time in the new model development process.

And although auto making typically involves high volumes, there are segments of the industry where Flexform is the preferred method for production parts. These include limited edition specialty cars, buses, trucks, commercial vehicles, and farm/construction equipment.

Formed components include fenders, doors, hoods, roof and floor panels, pillars, support beams, and similar items. Flexforming is considered economically viable for parts with production volumes up to some thousands of parts per year.

Quintus Prototype and development parts
Flexform is ideal for:
  • Prototype and development parts, both small interior parts and large exterior panels, in steel, high strength steel and aluminum alloys.
  • Low-volume and niche-vehicle parts, from small interior components to large exterior panels, including trimming, in steel and aluminum alloys.

View our latest video on the advantages of our unique Flexform technology to the Automotive Industry

Download more information

Quintus Automotive Side Beam White Paper

Forming of an automotive side impact beam by the usage of the high-pressure Flexform technology

by Dr. Björn Carlsson, Quintus Technologies 

The objective  was to show that the Flexform technology may be used to form ultra high-strength steel and other difficult-to-form materials. To demonstrate this an automotive relevant part was chosen, similar to a typical door side impact beam.

Quintus Flexform White Paper

Recent Hydroform and Flexform Development

by Sture Olsson, Business Development Sheet Metal Forming 

Read our white paper to find out how Flexform technology has been the preferred sheet metal fabrication method within the aerospace air frame industry for decades.

Quintus Shaping the Automotive Industry Brochure

Shaping the automotive prototyping industry with Flexform presses

Read about the Flexform benefits: Cut tool cost by up to 90%, cut lead time by weeks, up to 50%, and take advantage our presses to reach full flexibility in your part design.

Benefits and Applications for the Automotive Industry

User benefits

Prototype and development parts:
Flexform results in high quality, low-cost parts with short lead times.

  • forming with one rigid low-cost tool half and a flexible rubber diaphragm
  • high, uniform forming pressure for parts with close tolerances
  • easy tool modifications and no matching of tool halves
  • varying material thicknesses formed on the same tool

Low-volume and niche vehicle parts:
Flexform results in high quality, low-cost parts.

  • forming with one rigid low-cost tool half and a flexible rubber diaphragm
  • forming including undercuts, flanging and trimming with a single tool half
  • easy tool modifications and no matching of tool halves
  • prototype tool can also be used for production

Flexform examples

Front fender automotive part created on Quintus hydroforming press

Front fender in 0.8 mm (0.03 in) mild steel formed in three steps over a Kirksite punch with fixed blank holder: (1) preforming with blank holding for stretching, intermediate trimming, (2) preforming, removal of filler pieces, and (3) final forming, including an undercut in the top area, to 800 bar (11,600 psi).

Quintus Automotive - Front reinforcement Part made with Quintus Metal Forming Press

Front reinforcement part in 1.5 mm (0.06 in) mild steel formed in two steps over a Kirksite punch with fixed blank holder: (1) preforming, intermediate trimming, removal of filler pieces and (2) final forming to 1,400 bar (20,000 psi).

Deep Draw example

BMW shock absorber created on Quintus Deep Draw

BMW shock absorber support in 2 mm (0.08 in) mild steel deep drawn with a movable punch and blank holder in one step to 1,000 bar (14,500 psi). The part has also been formed in aluminum alloy. The punch was made of a low melting zinc alloy and the blank holder of steel.

Watch video: Flexform Fluid Cell Press type QFC 0.7×1.8-800

Watch video: Flexform Press type QFC 1.2×3-1000

Watch video: Deep Draw Hydroforming Press QFM 0.8-800

Watch video: Flexform Fluid Cell Press type QFL 1.1-800

Learn how we can help you increase productivity and lower production costs

Some of our Automotive customers:
Ford, Daimler-Benz, Volvo, BMW, Rover, GAZ and Saab